Solution Introduction
Automatic Line Case Analysis
Processing object: output a gear
Main equipment:
1 CHS20 dual-spindle CNC lathe;
1 YS3126CNC7 hobbing machine;
1 GCDV300 CNC deburring machine;
1 Y4232CNC5 shaving machine;
Hob AA grade, shaving knife A grade;
Processing cycle 60 seconds, gear processing accuracy grade 6 (GB/T10095.1-2008), annual output > 200,000 pieces;
Process capability index Cpk ≥ 1.67;
Average Mean Time Between Failures (MTBF) of production line equipment ≥ 900h.
1. This automatic production line consists of one dual-spindle lathe with gantry robot, one dry-cut hobbing machine, one deburring machine, and one shaving machine. The hobbing machine and deburring machine share one gantry robot, and the shaving machine has one gantry robot;
2. Two sets of gantry robots are connected in series and operate independently, connected by a buffer unit and a material exchange channel;
3. Inspection stations are set after turning, hobbing, and deburring processes to inspect the processing of each process;
4. The upper and lower material bins use a chain-type method and operate independently;
5. Oil pans and oil return devices are set up on the entire line to prevent oil and iron filings from leaking;
6. The automatic line protection uses a unified style of enclosed line guard.
Contact Us
Our mission will not end with the commissioning of the project. Our team will strive to use our proprietary technology to provide you with lifelong quality service.
Chongqing Shimade Intelligent Manufacturing Co., Ltd.
Address: No. 6, Jiangxi Road, Nan'an District, Chongqing
Scan to enter the mobile version